Leak Test Solutions
As a premier provider of advanced air leak test instruments and automated leak testing systems, LeakMaster collaborates with manufacturers to identify optimal leak detection solutions tailored to specific applications. Renowned for delivering the industry's most rapid and consistently reliable leak testing equipment, LeakMaster has earned its reputation through innovation—a standard they are committed to upholding with continued advancements in leak testing technology.
Industries and Applications
Fuel Delivery Systems
Reliable fuel delivery is essential in automotive manufacturing. That’s why major automotive manufacturers have trusted LeakMaster for years to provide instruments for fuel system leak testing applications.
Key testing areas include gas caps, filler tubes, vent tubes, fuel tanks, intake manifolds, and fuel rails. LeakMaster leads the field in innovation, consistently advancing and adopting the latest leak testing technologies to help minimize warranty returns and reduce leak test cycle times.
EXHAUST SYSTEMS
LeakMaster has transformed air leak testing in the exhaust and emissions systems industry. Our UltraFlow instrument stands out as the fastest and most consistent tool available today, reducing exhaust leak test cycle times by half compared to the nearest competitor.
LeakMaster’s deep expertise in developing leak testing solutions has made it a trusted name in the highly regulated emissions systems industry.
DRIVE TRAIN
LeakMaster doesn’t just work for you—they work alongside you. Leading manufacturers of Automotive and Drive Train systems rely on LeakMaster's expertise to provide leak testing equipment for Automotive Engines, Transmissions, Diesel Engines, Castings, and Drive Train Systems.
LeakMaster’s team has proven their knowledge and capability to handle the most complex leak testing applications.
MEDICAL DEVICES
For years, the medical industry has relied on LeakMaster for its leak testing instruments. Key applications include syringe leak testing, IV leak testing, respirator devices, and fluid bags.
LeakMaster continuously advances and adapts its leak testing technologies to enhance quality control and maximize production rates for its medical industry clients.
ATVS
The ATV/UTV Offroad Vehicle Industry cannot risk defective units leaving their manufacturing facilities. That’s why they rely on LeakMaster as a top resource for leak testing instrumentation and automated leak testing machinery.
From engines to coolant systems, LeakMaster provides solutions capable of identifying these defects before each vehicle is shipped.
Automated Material Removal
Automating the material removal process with robotic technology can yield a business the following benefits:
- Alleviate Physical Strain on Workers:
- Improve Quality and Consistency
- Increase Efficiency and Throughput
- Lower Overhead Costs
- Quick Deployment and Reliable Output
Our systems are designed for quick deployment and consistent output for your process
Automated Assembly
Automating an assembly process with robotic technology can yield a business the following benefits:
- Eliminate ergonomic strain on employees performing monotonous, repetitive assembly tasks.
- Enhance quality control and consistency of assembled products.
- Speed up the assembly line, increasing throughput and capacity.
- Reduce overhead costs, contributing to a more profitable production line.
Our systems are designed for quick deployment and consistent output for your process
Automated Material Removal
Automating an assembly process with robotic technology can yield a business the following benefits:
- Eliminate ergonomic strain on employees performing dull, repetitive operations with hand tools
- Mitigate employee health risks from particle emissions (e.g. abrasive dust or chips)
- More consistent quality of the workpiece final product
- Reduction of workpiece processing time and increasing machining capacity
Our systems and testing labs allow for a clear line of site into what your automated process would look like in regards to feasibility, cycle time, tooling needs, and return on investment.
Automated Material Removal
Automating an assembly process with robotic technology can yield a business the following benefits:
- Eliminate ergonomic strain on employees performing dull, repetitive operations with hand tools
- Mitigate employee health risks from particle emissions (e.g. abrasive dust or chips)
- More consistent quality of the workpiece final product
- Reduction of workpiece processing time and increasing machining capacity
Our systems and testing labs allow for a clear line of site into what your automated process would look like in regards to feasibility, cycle time, tooling needs, and return on investment.
On-Site Testing and Application Reviews
By bringing our leading automation solutions to your door and utilizing our team of expert engineers, we're able to not only show you the solutions firsthand, but are also able to test the solutions on your specific process.
Typically taking less than an hour from arriving to packing up, our engineers are able to give your team hands-on experience with the technology and provide real-time solutions to your process.
Feasibility Studies & Proof of Concepts
Implementing automation into your plant can come with a great deal of challenges and concerns. At the end of the day, it's an investment that is made with the end goal of increasing profitability and efficiency. Like any investment, it often comes with risks.
So, how do companies minimize this risk when diving into automation projects? The answer lies in a feasibility study.
Browse LeakMaster Products
Defender
Introducing the Defender: a compact, cost-effective pressure decay leak tester equipped with comprehensive integration capabilities. With standard Ethernet/IP connectivity, the Defender offers exceptional value as the most feature-rich pressure/vacuum decay leak tester available in the market.
Ultraflow V3
The UltraFlow V3 represents LeakMaster's latest advancement in mass flow leak testing, engineered to reduce cycle times and enhance repeatability. With flow sensor ranges from 0-200 sccm to 0-300 SLPM, the UltraFlow V3 efficiently tests large components while maintaining the versatility needed for small-part testing.
Ultraflow V3 RT
The UltraFlow V3-RT is LeakMaster's latest innovation in mass flow leak testing, featuring a user-friendly mounting configuration. Its Remote Interface design allows operators to position the interface close at hand while placing the leak test instrumentation wherever needed. With flow sensor ranges from 0-250 sccm to 0-300 SLPM, the UltraFlow V3-RT efficiently tests large parts while retaining the flexibility to handle small-part testing.
LM 700 Machine Mount
Designed for demanding production environments and automated leak test stations, the LeakMaster 700 Series Machine Mount offers the ultimate solution. Available in pressure decay, differential pressure, and mass flow leak testing configurations, it meets a wide range of rigorous testing requirements with precision and reliability.
LM 700 Benchtop
The LeakMaster 700 Series Benchtop configuration is trusted for the most critical applications, making it the preferred choice for laboratory settings, medical device leak testing, and manual test stations. Available in pressure decay, differential pressure, and mass flow configurations, the LeakMaster 700 Series delivers precision and reliability across diverse testing needs.
Calibrated Leak Standards
LeakMaster is a leading provider of calibrated leak standards (leak orifices), recognized for precision manufacturing tailored to each application's specific flow rate and test pressure. Each leak standard is crafted meticulously to meet the unique requirements of diverse leak testing scenarios, ensuring accurate and reliable results.